Solar Panel System Sizing Calculator

Estimate how many solar panels fit on your roof, the system size in kW DC, daily and annual kWh production, and the annual dollar value — with peak sun hours and real-world efficiency derate built in.

Enter Roof & Panel Details

ft
ft
% — after setbacks, vents, shading
W — 400W is current standard
in
in
hours/day — see NREL map
% — inverter + temp + soiling derate
$/kWh — check your utility bill
Estimated Solar System NREL · NEC 690
Panels That Fit
count
0
System Size
kW DC
0 kW
Daily Production
kWh / day
0 kWh
Annual Production
kWh / year
0 kWh
Estimated Annual Value $0.00

How to Use the Solar Calculator

Start with your south-facing roof plane (in the Northern Hemisphere). Measure the length and width of the roof section that will hold the array — not the entire roof, just the unshaded, south- or west-facing portion. If you have multiple roof planes, run the calculator once per plane and add the results. The usable fraction accounts for required setbacks from ridges, edges, and penetrations; 75% is a reasonable starting point for a clean rectangular roof with a few plumbing vents.

Panel wattage has climbed steadily — 300W was standard in 2018, 400W is standard now, and 450W+ panels are available from premium manufacturers. Higher wattage means fewer panels for the same system size, which matters when roof space is tight. Panel dimensions matter too: a 400W panel is typically 65 by 39 inches (about 17.6 sq ft). Larger-format panels are harder to handle on steep roofs and may not fit around obstructions.

Peak sun hours are the single most important input after roof size. The National Renewable Energy Laboratory (NREL) publishes free solar resource maps by ZIP code. The US Southwest averages 6+ hours; the Sun Belt gets 5; the Midwest and Mid-Atlantic get 4 to 4.5; the Pacific Northwest and Northeast get 3.5 to 4. Don't guess this number — look it up for your specific location, as a 4 vs 6 hour difference changes annual production by 50%.

Reading the Efficiency Number

The system efficiency input (default 86%) is the DC-to-AC derate factor. It accounts for inverter conversion losses (3–7%), wiring resistance (1–2%), temperature derate on hot roofs (5–10%), dust and soiling (2–5%), and module mismatch (1–2%). Microinverter systems typically run closer to 88–90%; string inverter systems with optimizers run 84–87%; basic string systems run 80–84%. If your roof runs hot (dark shingles, minimal airflow), drop the efficiency to 82%. If you live in a dusty climate, drop to 83%.

What the Calculator Does Not Do

This tool estimates physical fit and energy production. It does not size an inverter, calculate battery storage, account for time-of-use rate schedules, model shading from trees or adjacent buildings, or price the system. For a binding quote, a solar installer will run a shade analysis with a SunEye or similar tool and provide a formal proposal. Use this calculator to sanity-check their numbers and compare quotes.

The Formula

The calculator follows the standard PV production model used across the solar industry:

roof area = length × width

usable area = roof area × (usable fraction ÷ 100)

panel count = floor(usable area ÷ panel area)

system kW = (panel count × panel wattage) ÷ 1000

daily kWh = system kW × peak sun hours × efficiency

annual kWh = daily kWh × 365

annual value = annual kWh × electricity rate

Panel area is calculated from the panel length and width you enter. The floor function rounds down because you cannot install a partial panel. The efficiency is applied as a decimal multiplier (86% = 0.86) to convert nameplate DC watts to real-world AC kWh.

Key Variables Explained

  • Usable Roof Fraction: The percentage of roof area that can actually hold panels, after setbacks from the ridge, rake edges, hips, valleys, plumbing vents, skylights, and required fire access paths. IRC and local fire codes typically require 3-foot clear paths on at least one side. A clean rectangular hip roof runs 80–85%; a gable with dormers and vents runs 60–70%.
  • Peak Sun Hours (PSH): Not the same as daylight hours. PSH counts only the hours when irradiance reaches 1,000 W/m². A location with 12 hours of daylight but intermittent clouds might have only 4 PSH. Use the NREL PVWatts tool for your exact ZIP code.
  • System Efficiency (Derate): The conversion factor from nameplate DC rating to actual AC output. NREL's PVWatts uses 0.86 by default. Microinverter systems derate less (0.88–0.90); string inverter systems derate more (0.80–0.84).
Pro Tip

South-facing arrays maximize total kWh. West-facing arrays produce less total energy but more during peak afternoon rates — often worth more on time-of-use plans. If your utility charges 3× from 4–9 PM, a west array can out-earn a south array despite 15% fewer annual kWh.

Worked Example: 2,000 sq ft South-Facing Roof in Phoenix

A homeowner in Phoenix, Arizona has a 40 × 20 foot south-facing roof plane (800 sq ft) on a single-story home. The roof is clean with two plumbing vents, so the usable fraction is 80% (640 usable sq ft). They're quoting 400W panels measuring 65 × 39 inches (17.6 sq ft each). Phoenix averages 6.5 peak sun hours. They specify a string-inverter system with a conservative 84% derate, and their utility rate is $0.13/kWh.

Panel count: 640 ÷ 17.6 = 36.36, floored to 36 panels. System size: 36 × 400W = 14,400W = 14.4 kW DC — a large residential system. Daily production: 14.4 × 6.5 × 0.84 = 78.6 kWh/day. Annual production: 78.6 × 365 = 28,696 kWh/year. Annual value: 28,696 × $0.13 = $3,730 per year.

For comparison, the average US home uses about 10,500 kWh/year — so this system produces nearly 3× the home's consumption. In net-metering states, the excess production credits against nighttime and winter use. A system this size, installed, typically costs $35,000–$45,000 before the 30% federal tax credit, or $24,500–$31,500 after. At $3,730/year in savings, the payback period is 6.5–8.4 years — well within the 25-year panel warranty period.

If the same roof were in Seattle (3.8 PSH, $0.11/kWh), annual production drops to 16,760 kWh worth $1,844 — still meaningful, but the payback stretches to 13–17 years. Location matters more than any other variable in solar economics.

Solar Sizing FAQ

Divide your annual kWh usage by (panel wattage × peak sun hours × 365 × efficiency ÷ 1000). A 10,500 kWh/year home in a 5 PSH climate with 400W panels and 86% efficiency needs 10,500 ÷ (0.4 × 5 × 365 × 0.86) ≈ 17 panels — about 6.8 kW. Use the calculator with your actual roof dimensions to confirm they fit.

The calculator assumes all panels face the same direction. South-facing arrays maximize total annual kWh. West-facing arrays produce about 85–90% as much total energy but shift production into the late afternoon, which is worth more on time-of-use rate plans. If you mix orientations, run the calculator per plane and apply a 0.85 multiplier to west-facing production.

For string inverters, size the inverter at 80–100% of the DC array rating (a 7 kW inverter for a 7–8.5 kW array). Oversizing the DC array relative to the AC inverter (DC/AC ratio of 1.15–1.25) is standard practice and captures more energy in low-light conditions. For microinverters, each panel gets its own unit rated to match the panel wattage. This calculator does not size inverters — consult NEC Article 690 and the inverter manufacturer's sizing tool.

It gives a solid first-pass estimate within 10–15% of a professional shade analysis, assuming your sun-hours and efficiency inputs are accurate. It does not model tree shading, adjacent building shading, roof pitch, array tilt, snow accumulation, or soiling from pollen/dust. For a binding proposal, an installer will run a Solmetric SunEye or Aurora Solar simulation that accounts for all of these.

Yes — the math is identical. For a ground-mount, use the array footprint dimensions as the "roof" and set usable fraction to 100% (minus access paths). For commercial flat-roof systems, reduce usable fraction to 50–60% to account for row-to-row shading spacing at the panel tilt angle.